Services

Robot-assisted work cells

SeATech is a leader in the design and implementation of automated work cells, utilizing advanced robots to improve production efficiency and reduce processing times. Our customized solutions are ideal for integration into existing production lines, ensuring precision and reliability. We use the latest generation of Yaskawa, Fanuc, and Kawasaki robots, recognized for their flexibility and versatility, to create automation systems that meet the specific needs of our clients, optimizing processes and increasing productivity.

Machine Compliance

Machine compliance is a fundamental process to ensure workplace safety and adherence to current regulations. SeATech offers a comprehensive service for the adjustment and upgrading of industrial machines, ensuring they comply with European directives and international standards. Our team of experts conducts a detailed assessment of the equipment, identifying risks and implementing necessary solutions to improve safety and operational efficiency. With SeATech, you can be confident that your machines meet all required safety standards.

Collision Detection Sensor

NEW FOR 2024 – 3D co.de collision detection sensor. A fundamental component for the control and protection of your machining center or CNC lathe. Thanks to a sensor custom-designed for us and software created to our specifications, this device monitors the behavior of the tool in real-time during cutting operations and signals any anomalies due to wear, work overload.

Assembly and Installation of Tables

Thanks to our knowledge of CNC machine tools, companies such as Multimatic on behalf of Lehmann, Vega International Tool on behalf of Nikken, Poletti, Hiwin, Meccanica Scotti, Euroma, Ucam, and Ganro have entrusted us with installations on hundreds of machining centers. Installation means mechanical assembly and alignment, electrical connection to the cabinet and CNC, parameterization, and testing.

Electrical and Electronic Assistance

After 36 years of service, a lot of electronics have passed under the bridge… from the “ancient Siemens boards” mounted on racks, to Indramat and Servomac drives, we have arrived at the digital age. Siemens, Heidenhain, and Fanuc drives are our daily bread. We carry out repairs (when possible) or replacements and exchanges. Within a MODULA warehouse, we manage various series of ready-to-use drives.

Assistance on large machining centers.

For CNC machines with mobile or gantry columns, with worktables from 3 to 30 meters, we have the capability to perform installations, leveling, and Cartesian geometries on the axes using granite rulers and squares, digital electronic levels, interferometric lasers, or geometric lasers. Overhaul of orthogonal heads (rotary-tilting axes). Geometric control of the Tool Centre Point (TCP). Kinematics.

Assistance on spindle lines.

Overhaul of spindle lines for CNC lathes and machining centers. Replacement of bearings, repair of water or oil leaks. Geometric alignments between the spindle and axes.

Assistance with turning operations.

Geometric alignment between axes and turret.
Geometric alignment of the turret tool holder plate.
Electrical and mechanical overhaul of the tool turret. We specialize in Baruffaldi and Duplomatic. Internal testing of the turret with an electronic rotation and cycle control bench.

Installation of interface system for I4.0.

SeATech, in collaboration with Romagna Servizi (Confindustria), CNI, and Botika, has developed a CNC machine supervision system called MDC (Machine Data Collector), later renamed S.A.M. The system interacts with the CNC, extracting all the necessary digital data for plant supervision via MES software installed on the MDC, and transfers it to the company’s management system. We monitor the active program, the number of pieces to be executed, the number of pieces completed, the total cycle time, the time taken per piece, the machine setup time, the piece change time, all motor currents of the axes and spindle (consumption in Amperes or percentage), monitoring the efforts. We control motor temperatures, axis and spindle bearing temperatures, axis and spindle vibrations, and any collisions, providing data for predictive maintenance. The system also communicates with the web, sending alarm or anomaly notifications directly to your mobile phone.

Special Machines and Equipment

On commission, SeA tech is capable of developing special plants or machines for the creation of work cells. These include piece marking cells, handling systems, electromechanical management of high-speed spindles, special benches for testing spindles or motorized tools, and machines for thermoplastic molding.

Measurement

Thanks to collaboration with companies like Keyence, Halley, ISS, and Sensormatic, we are able to provide solutions for control, vision, and measurement of mechanical parts.

Assembly and Installation

Our mechanical and electronic technicians carry out the assembly of special equipment for the storage or handling of parts, as well as equipment for moving or clamping parts on rotary tables or pallets.

Parameterization and Calibration

We are able to carry out parameterization procedures for axes or CNC machines with specialization in Fanuc, Heidenhain, Mitsubishi, Visel, and Selca.

Design and installation of standard or custom protections.

Thanks to our partnership with Tecnopiù, we specialize in the design, production, and installation of safety protections on machine tools or plants, including certification.

Geometric Controls

Geometric controls are essential to ensure the precision and accuracy of mechanical operations. SeATech offers advanced geometric control services to verify that components and structures meet design specifications. We use high-precision measuring instruments to detect any geometric deviations, ensuring that each piece produced adheres to the highest quality standards. These controls are crucial for preventing manufacturing defects and ensuring the full functionality and reliability of finished products.

Programming Courses

SeA tech offers its expertise in conducting CNC programming courses for milling or turning using controls such as Heidenhain, Fanuc, Visel, Mitsubishi, and Fagor. Courses cover 3-axis or 5-axis operations with the use of software like Fanuc’s Manual Guide i or Heidenhain’s plain text language directly on the machine or using programming and simulation stations.

We also provide programming courses for Yaskawa or Fanuc robots. With a practical and market-oriented approach, participants gain the necessary knowledge to optimize production processes and improve operational efficiency in their companies.

Installation of Additional Axes

The installation of additional axes is an essential service to enhance the flexibility and capabilities of machine tools. SeATech specializes in integrating supplementary axes, which expand the range of operations and increase the precision of manufacturing processes. With our experience, we customize each installation according to the specific needs of the customer, ensuring a perfect fit and improved operational efficiency. This upgrade is ideal for companies aiming to optimize their production lines and remain competitive in the market.

Service First

SeA TECH di Emmediemme srl

SeA tech is known nationally thanks to its ongoing collaboration with the largest groups that have occupied the main showcase of the Automation sector for years. Among these, we mention Fanuc, Heidenhain, and Siemens.

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