Tridimensional Collision Detect : 3D CODE

3D CO.DE. TRIDIMENSIONAL COLLISION DETECT

3D CODE WAS CREATED TO SAFEGUARD THE MACHINE'S HEALTH:

Bearings, spindle line, tools, inserts, tool holder cone, etc.

REDUCES PROCUREMENT COSTS

of tools and inserts, allowing for better and longer-lasting use

REDUCES ASSISTANCE AND MAINTENANCE COSTS

by limiting damage from accidental collisions, stopping the machine quickly.

How Does It Work?

3D CODE MEASURES THE PERFORMANCE OF THE WORK TOOL AND DETECTS MACHINE COLLISIONS THANKS TO A VIBRATION DETECTION SENSOR

It is a single sensor installed near the tool spindle of the machining center, lathe, or robot, which allows real-time monitoring of the machining status of the machine tool, detecting every vibration coming from the working tool so that you can monitor the following characteristics:

TOOL BREAKAGE
VIBRATIONS CAUSED BY INCORRECT TOOL MOUNTING
LOSS OF BALANCE
VIBRATION CAUSED BY TOOL OR INSERT WEAR
BELT WEAR

How Does It Differ?

FROM LARGE COMPANIES TO SMALL AND MEDIUM-SIZED ENTERPRISES

The ease of installation and the competitive budget of 3D CODE make it accessible even to small and medium-sized enterprises.

EASIER TO USE

The user interface is simple and intuitive. It requires a basic Windows PC connected to the network and does not need to be specifically dedicated to monitoring activities alone.

1) ACTIVE TOOL
2) IMPACT THRESHOLDS
3) TOOL NAME
4) VIBRATION THRESHOLDS
5) VIBRATION EVENTS

Higher attention thresholds can be set to filter out SPIKES (peaks due to hard spots detected in material castings) for the threshold of:

SHAKE (vibration)
BUMP (collision)

It operates with self-learning, storing the curves of 127 tools across three ranges of work types:

SOFT
MEDIUM
HARD

The message can stop the machining process or not, depending on the user’s settings.

The user interface is simple and intuitive.

It requires a basic PC connected to the network and does not need to be specifically dedicated to monitoring activities alone.

The software can run on the same PC connected to the CAM or the part program transfer system.

1. COLLISION THRESHOLD
2. VIBRATION THRESHOLD

Control unit

A single control unit installed in the electrical cabinet of the machine tool.

TECHNICAL DATA OF THE CONTROL UNIT:

Equipped with 8 PLC outputs from the machine tool.
Requires 3 PLC inputs to the machine tool.
Dimensions approximately 200x100mm
Power supply 24VDC
Mounted on a DIN rail

Sensor

TECHNICAL DATA OF THE SENSOR:
Compact dimensions (approximately 60x100mm)
Cable length from 10 meters up to a maximum of 50 meters
Quick installation times
Magnetic attachment with neodymium magnets

YOU CAN DECIDE ON WHICH THRESHOLD TO GENERATE THE ALARM OR SIMPLE NOTIFICATION

TECHNICAL DATA OF THE SENSOR:

OPTIMAL STATE EXAMPLE

ALARM STATE EXAMPLE

INSTALLABLE ON THE BEST CNC MACHINES

MITSUBISHI
SELCA
HEIDENHAIN
FANUC
VISEL
YASKAWA
FAGOR

ITHE SYSTEM IS PROVIDED WITH COMPLETE INSTALLATION AND USER TRAINING.